Anonymised case study · Logistics / cold chain · Multi-site

Live cold chain temperature monitoring

Replacing paper temperature logs with sensor alerts across three sites — so excursions are caught in minutes, not at the end of a shift.

Challenge

Manual clipboard checks missed overnight spikes. Auditors wanted clearer records. Existing Wi‑Fi was consumer-grade and dropped in cold rooms. The operator needed alerts to phones without building a full SCADA project.

Approach

  1. Site survey: coverage, power, mounting and network separation
  2. Business Wi‑Fi remediation for cold-room reach (see network)
  3. Sensor install with threshold alerts to ops leads
  4. Simple dashboard + exportable logs for audits
  5. Runbook for battery/sensor replacement and false-alarm tuning

Results (anonymised)

  • < 10 minutes median alert-to-acknowledge for critical excursions (vs end-of-shift discovery)
  • 3 sites live within six weeks of kickoff
  • Paper logbooks retired for the monitored zones
  • Fewer “was the fridge ok overnight?” disputes with customers

Metrics are operational estimates from the engagement with identifying details removed. Individual results vary.

Services used

Automation & IoT, network & backup, ongoing IT support.

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